Saurer @ India ITME
(Source: Saurer)
Saurer Spinning Solutions offers high-quality, technologically advanced, and customer-specific automated solutions for staple fiber processing from bale to yarn. Since the introduction of the air-spinning machine, it offers machinery for all 5 end-spinning applications: ring, compact, rotor, air, and worsted spinning.
The company specializes in intelligent and economical twisting and cabling machines for tire cord, carpet, staple fiber, glass filament, and industrial yarns, which allow customers to adapt flexibly to dynamic market requirements.
Currently, the main trends in the market are automation, digitalization, and recycling. Automation within the single machine, between the machines, and on the complete mill level has become the new standard. The Senses mill management system allows customers to connect all their Saurer and third-party machines in one system.
The Autocoro 10 is tailored to sustainable raw materials, especially those that consist largely of recycled and regenerated materials. With SynchroPiecing 36, the Autocoro 10 offers a 50% higher piecing capacity than the previous generation, which ensures particularly high productivity, especially when regenerated material is being processed.
The company specializes in intelligent and economical twisting and cabling machines for tire cord, carpet, staple fiber, glass filament, and industrial yarns, which allow customers to adapt flexibly to dynamic market requirements.
Currently, the main trends in the market are automation, digitalization, and recycling. Automation within the single machine, between the machines, and on the complete mill level has become the new standard. The Senses mill management system allows customers to connect all their Saurer and third-party machines in one system.
The Autocoro 10 is tailored to sustainable raw materials, especially those that consist largely of recycled and regenerated materials. With SynchroPiecing 36, the Autocoro 10 offers a 50% higher piecing capacity than the previous generation, which ensures particularly high productivity, especially when regenerated material is being processed.
Blowroom technology
Saurer pre-spinning is the foundation of the Zinser ring-spinning and Schlafhorst open-end systems. The flexible portfolio offers the right solutions for the preparation of all kinds of fibers for the subsequent processes. The right combination of blowroom and carding machinery ensures very good fiber utilization and sliver quality for high efficiency and yarn quality in spinning.
The automatic and reciprocating bale pluckers offered by Saurer Spinning Solutions GmbH & Co. KG, Übach-Palenberg/Germany, enable customers to adapt their blowroom according to their individual needs. Booth bale pluckers are suitable for all kinds of materials with a fiber length below 76 mm. Different configurations are offered for the blowroom depending on the raw material used.
The new Autocard has higher carding area with 18% higher output and an even cleaner sliver. It also features LED lights for intelligent operator guidance. Can changes are carried out during full production without slowing down the speed of sliver delivery.
Digitalization
The company division Saurer Twisting Solutions offers remote service to allow the experts to access a fully digital read-out of the error log, which allows them to identify any issues. The Saurer Academy offers a wide range of online and web training courses for machine operators. Customers can book classroom and live web-based training courses.
The Secos – Saurer Customer Portal offers original parts online. With the updated version of the portal, it is easier for customers to find original parts – with photo uploads, customers can quickly identify the required original part they need.
Saurer Twisting Solutions experts can access a fully digital read-out of the machine log. They can also adjust machine control settings, update software and do diagnostics checks of any hardware defects as well as check CPU usage, energy consumption, and machine temperature. This means getting the customer’s machine running at optimal capacity faster with less downtime.
Sustainability
With the E3 philosophy, each new machine generation uses less energy, supports customers to save resources, and offers improved working conditions and optimized material flow.
Aside from decreasing customers’ energy costs, this approach also allows them to position their offerings as sustainable. For example, the Saurer twisting machine CompactTwister offers up to 40% energy saving by optimized spindle technology, and the ring/compact spinning machine Z 72XL offers up to 66% energy on suction thanks to Twinsuction and Optisuction compared to previous models.
